INDUSTRIAL GUEST LECTURE ON PRODUCT LIFE CYCLE MANAGEMENT WITH SOFTWARE TOOLS, KPR Institute Engineering and Technology, Autonomous Engineering Institution, Coimbatore, India

The guest lecture on 'Product Life Cycle Management with Software Tools' was held on the 22nd of August 2023 from 3:20 PM to 4:20 PM. The session aimed to provide insights into the various stages of product development and how software tools, particularly PLM (Product Lifecycle Management) software, play a vital role in managing and optimizing the product life cycle. Mr. G. Sureesh, Assistant Manager – R&D at RANE (Madras) Ltd., Chennai, was the distinguished guest speaker for the session. Mr. G. Sureesh delivered a comprehensive presentation on the different phases of Advanced Product Quality Planning (APQP) and how software tools, specifically PLM software, streamline the product development process. The key points conveyed during the session are summarized below:

Key Points Conveyed in the Session:

Phase 1: Kickoff and Planning

The session began with an overview of the Advanced Product Quality Planning (APQP) process.

Mr. Sureesh explained the importance of Request for Quotation (RFQ) and its role in initiating the product development process.

The development phase was introduced, focusing on aspects like timing plans, feasibility studies, and the role of Lead Machines.

PLM software, specifically Teamcenter, was highlighted as a crucial tool for managing the development process.

Engineering processes, including Bill of Materials (BOM) management, were discussed.

 Phase 2: Compliance and Testing

Phase 2 covered preparing a compliance matrix and testing input reviews.

Design Notes (DN), Manufacturing BOMs, and costing aspects were elaborated upon.

Various product types, including prototypes, were discussed in the context of manufacturing cost sheets and budget approvals.

Failure Mode Analysis (FMA) and Design Validation Testing were emphasized.

Phase 3: Finalizing Engineering

Phase 3 involved finalizing the Engineering BOM (E-BOM) and product costing.

Integration of BOM data into the SAP (Supplier Application Product data) system was explained.

Budget approvals and further Design Failure Mode Analysis were explored.

Phase 4: Finalizing Manufacturing and Production

The final manufacturing phase encompassed aspects like Manufacturing BOM (M-BOM), floor plan layout, tooling, and fixture design.

The introduction of new equipment lines and packaging procedures were discussed.

The International Material Data System (IMDS) and End of Life (ELV) considerations were highlighted.

Phase 5: Production and Control

The final phase involved creating Production Control Plans and Process Instructions.

Supervisor and worker training, run-at-rate trials, and batch inspections were emphasized.

The concept of Production Part Approval Process (PPAP) was introduced.

Mr. G. Sureesh's presentation effectively demonstrated the significance of software tools, particularly PLM systems, in managing the complexities of the product life cycle. His insights into the various phases of product development, compliance, manufacturing, and quality control were invaluable. The lecture concluded with a Q&A session, where participants had the opportunity to clarify their doubts and seek further insights from Mr. Sureesh. The event proved to be highly informative and engaging, offering a comprehensive understanding of product life cycle management and its integration with software tools. The organizing committee, participants, and attendees express their gratitude to Mr. G. Sureesh for sharing his expertise and to all those who contributed to the successful execution of this enlightening guest lecture. The session undoubtedly enriched the knowledge and understanding of all participants in the realm of product development and management.